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Unit 4


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Catégorie :Category: nCreator TI-Nspire
Auteur Author: KTS.A7
Type : Classeur 3.0.1
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Mis en ligne Uploaded: 12/02/2025 - 13:18:52
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Fichier Nspire généré sur TI-Planet.org.

Compatible OS 3.0 et ultérieurs.

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Ï       4.1 Materials and their Properties Ë       Hardness’the ability of a material to withstand scratching Ë       Physical Properties’refer to the actual matter that forms the material Ë       Mechanical Properties’properties that determine how a material reacts to external forces Ë       Thermal Conductivity’how easily heat energy can pass through a material Ë       Thermal Insulators’materials with low thermal conductivity such as pan handles and rubber Ë       Electrical Conductivity’how easily electrical energy can pass through a material Ë       Thermal Expansion’a measure of the degree of increase in dimensions when an object is heated. Used in large engineering projects such as bridges. Ë       Toughness’a materials ability to withstand impact from a dynamic force. Ë       Elasticity’a measurement of a material's ability to stretch under force and return to its original shape without deformation when the force is removed Ë       Ductility’a material's ability to be drawn or pulled in to a long length or wire without breaking Ë       Plasticity’Materials which deform permanently when small forces are applied show plasticity. Metals and thermoplastics are generally more plastic when heated. Ë       Stiffness’The resistance of an elastic body to deflection by an applied force. It is important for maintaining shape for optimal performance. Examples: aircraft wing, diving boards, panels on cars. Ë       Strength’the ability of a material to withstand constant force without breaking         5 forces that can act upon on a material’tension, compression, shear, torsion, bending Ë       Tensile Strength’The ability of a material to withstand pulling forces. It is important in selecting materials to resist stretching. Examples include ropes and cables. Ë       Compressive Strength’The ability of a material to withstanding squashing forces. Design examples include ceramic floor tiles, concrete and bricks such and anything to bear weight. Ï       4.2 Metals and Metallic Alloys Ë       3 Types of Metals’Ferrous Metals, Non-Ferrous Metals, Alloys Ë       Ferrous Metals’metals composed of mainly iron with small additions of other substances. Ë       Non-Ferrous Metals’the group of metals that contain no iron Ë       Grain size’atoms rearrange into a regular pattern known as a metallic structure         3 types of grain size’close packed hexagonal, face centered cubic, body centered cubic         how to determine grain size’quick cooling is small grains(stronger) and slow cooling is big grains(weaker)         Properties that grain size affect’density, tensile strength, ductility, toughness Ë       Alloying’a mixture of two elements where at least one is metal. Advantages include color change, increase of strength, hardness and ductility, and changes melting point Ë       Tempering’a process is heat treating used to increase toughness of metals containing iron. Ë       Creep’the gradual extension of a material under constant force. Ë       Corrosion’occurs at high temperatures in the presence of combustion products such as cO2 and water vapor that exist in turbine engines. Ë       Manufacturing Process (4.2 Metals)         Shaping techniques’Melting material into liquid and pouring into molds for manufacturing, influenced by material, desired shape, surface finish, and quantity.         Die Casting’Utilizes reusable alloy steel dies under gravity for simple shapes with basic coring.         Gravity Die Casting’Similar to die casting, uses reusable alloy steel dies under gravity, suitable for simple shapes like car wheels and engine parts.         High pressure die casting’Molten metal forced under pressure into locked metal die cavity for detailed components in automotive, aerospace, and appliance manufacturing.         Parting Line’Where die halves meet, gates, overflows, and vents connect to casting. Flash forms here and is removed during trimming.         Sand Casting’Molds made with binding oils, suitable for one-off or small production runs of complex 3D shapes but with disadvantages of poor surface finish and low output rate.         Investment Casting’Wax pattern coated in ceramic, melted to create cavity, filled with molten metal.         Process of Investment casting’A wax pattern is produced to a high degree of accuracy, this is then coated in high temperature ceramic material, once dry it can be fired in a kiln, the wax pattern will melt leaving the cavity to be cast into.         Advantages         complex shapes.         excellent finish.         no seam lines.         Disadvantages         time-consuming,         non-reusable molds,         expensive, and size limitations.         Wasting/subtracting techniques’Cutting away material to form products/components.         Mild Steel’Guillotine cuts sheet metal into usable sizes, then shaped/punched by manual or automatic machines.         Mild steel- piercing and blanking’Cookie-cutter punching shapes fr
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